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2023-03-13

How Does Oil Mist Collector Work?

In factories, oil mist is a common byproduct of the manufacturing process. This mist can cause problems for both the workers and the equipment. It can create a hazardous working environment, and it can also damage the machinery.
However, there is a solution to this problem, which comes in oil mist collectors. These devices are designed to remove the oil mist from the air, and they can be very effective at doing so.
This blog post will explain how oil mist collectors work and why they are essential for factories.

How Does an Oil Mist Collector Work?

Many mist collectors use centrifugal technology, where a rotating drum intercepts unwanted particles and merges them into larger droplets that ultimately drain out the unit. However, this method cannot separate fine mist particles. account for this.
The main disadvantage of depending on an after-filter to take out fine mist particles is the short life span of the filter, which then causes reduced airflow. To keep these mist collectors running smoothly, they frequently need servicing at a high cost for consumables.
With this in mind, the oil mist collector must be placed as close to the source of the mist as possible. This will help to reduce the amount of oil mist that is produced, and it will also make the collector more effective.

Why Use an Oil Mist Collector?

You should use an oil mist collector in your factory for many reasons. Here are just a few of them:
1. To improve the working environment for your employees – Oil mist is not only dangerous for employees, but it can also lead to respiratory illnesses. Using an oil mist collector can create a safer working environment for your employees.

2. To protect your machinery – Oil mist can damage machinery and cause it to malfunction. With an oil mist collector, you can protect your investment and keep your machinery running smoothly.

3. To save money – Who doesn't want to save money? When you use an oil mist collector, you can extend the life of your machinery and reduce the need for repairs. This means that you'll save money in the long run .

An oil mist collector is a valuable addition to any factory. If you're looking for a way to improve the working environment and protect your investment, this is the solution for you.

Where Are Mist Collectors Used?

As the name suggests, mist collectors are used in a variety of settings to collect mist. However, they are most commonly used in the following industries:

• Metalworking Industry

Oil and coolant mist can be hazardous to both shop equipment and personnel, so metalworking shops use mist collectors to trap harmful particles. Regular maintenance of your machines can help prevent failures and reduce production time lost to repairs.
When machinings, such as milling or grinding, oil or coolant mist may be generated and quickly disperse into the air throughout the work environment. When exposed to high temperatures, this oil mist can develop into an unpleasant-smelling smoke created by burning oil.

• Food and Beverage Industry

The food and beverage industry uses mist collectors to remove oil smoke and other particles from the air. This helps to create a safer and healthier working environment for employees. Maintaining cleanliness in your food and beverage processing areas is key to reducing the risk of contamination and ensuring quality. Furthermore, having a clean work environment allows your equipment to function optimally while also keeping employees safe.

• HVAC industry

You may not think about it, but the air inside your home or office is also full of particles. The EPA estimates that indoor air can be up to five times more polluted than outdoor air. To help improve the quality of indoor air, many HVAC systems use mist collectors.

• Specialty Applications

Occasionally, mist collectors are used in specialty applications, such as paint booths or woodworking shops. In these situations, the collected particles can be recycled and reused, which helps to reduce waste and improve efficiency.

What Causes Oil Mist?

Oil mist is created when oil is used in machinery. The oil breaks down into small particles that are suspended in the air. The oil mist is eventually dispersed into the air. In addition to oil mist, there may also be oil smoke appearing as smaller Droplets. These particles can be harmful to both shop equipment and personnel.

How Much Does an Oil Mist Collector Cost?

The cost of an oil mist collector will vary depending on the size and type of collector you need. The price can range from $700 to $5,000.
Final Thoughts
An oil mist collector is a valuable piece of equipment for any business that uses oil in its machinery. The collector can help to improve the air quality in the workplace and protect both shop equipment and personnel from the harmful effects of oil mist. When choosing an oil mist collector, it is important to consider the size and type of collector you need. The cost of the collector will also be a factor in your decision.

Mist Collector Performance Characteristics

A mist collector's primary purpose is to remove droplets of mist and smoke from the filtered airstream. To carry out this task, a Collector must coalesce small drops into larger ones and drain the collected coolant from the filters before they become plugged.
Three factors can determine a mist collector's performance:

Pressure Drop
The operating pressure drop of the collector affects how much energy is required to pull the necessary airflow through the unit. The higher the pressure drop, the more energy will be needed to run the unit.

Collection Efficiency
The collection efficiency measures how well the mist collector can remove droplets from the airstream. This is important because it determines how often the filters need to be replaced.

AirFlow Rate
The flow rate is imperative to the efficacy of an air collector because it impacts how much mist- or smoke-laden air will be pulled through. If the flow is too low, less polluted air will enter the system and not get cleaned. On the other hand, if the flow rate is too high, energy gets wasted as more clean air gets unnecessarily drawn in. A constant airflow rate provides stability for droplet capture efficiency.

Contact us to find the most suitable oil mist collectors for your company.

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