886-4-7977558
886-4-7977557
No. 6, Gongdong 2nd Rd., Shengang Township, Changhua County 509004, Taiwan (R.O.C.)
http://www.ttop.com.tw/Products
Insert molded parts for sensors are specialized components where metal or other inserts are embedded within plastic parts using injection molding technology. These parts are used in various types of sensors to enhance their functionality, strength, and performance.
Key Features:
Insert Integration: Metal or other materials are integrated into plastic parts during the injection molding process. This enhances mechanical strength, provides electrical connectivity, or facilitates other specific functionalities required by sensors.
Composite Structure: The combination of metal inserts and plastic provides a balance of high durability and flexibility. The metal parts add structural integrity and functionality, while the plastic offers design versatility and moldability.
Precision Engineering: The design and manufacturing processes are optimized to meet the precise requirements of sensor applications, ensuring that the parts perform reliably under operational conditions.
Manufacturing Process:
Design: Develop the part design to include the correct size, shape, and placement of metal inserts and the overall structure of the plastic component.
Insert Production: Produce metal inserts through processes such as stamping, machining, or casting to ensure they fit correctly into the mold.
Injection Molding: Place the metal inserts into the mold, and inject molten plastic around them. This forms a single, integrated part where the metal is securely embedded within the plastic.
Post-Processing: After molding, the parts are subject to finishing processes such as deburring, quality inspection, and functional testing to ensure they meet the required standards.
Applications:
Sensors: Used in various types of sensors, including temperature sensors, pressure sensors, and optical sensors, to provide mechanical support and electrical connections.
Electronic Devices: Applied in electronic devices that require high mechanical strength and good electrical performance, such as controllers and connectors.
Automotive: Utilized in automotive sensor systems, where durability and reliability are crucial, such as in engine control units and safety systems.
Industrial Equipment: Employed in industrial sensors and control systems, where robust performance and precise functionality are essential.
Advantages:
Enhanced Strength and Durability: Metal inserts improve the overall strength and durability of the parts, making them suitable for demanding sensor applications.
