886-4-7977558
886-4-7977557
No. 6, Gongdong 2nd Rd., Shengang Township, Changhua County 509004, Taiwan (R.O.C.)
http://www.ttop.com.tw/Products
EMC/SMC LED lead frames are specialized components designed for LED modules and other electronic components, made from EMC (Engineering Materials Composite) or SMC (Sheet Molding Compound) materials. These lead frames play a crucial role in the mounting and connection of LED components.
Key Features:
Material Selection:
EMC: Engineering Materials Composite, typically composed of epoxy resin and glass fibers, known for high strength and heat resistance.
SMC: Sheet Molding Compound, made from resin and reinforcing fibers, offering good mechanical properties and stability.
High Performance: Designed to operate in high-temperature environments typical of LED applications, with excellent thermal stability and corrosion resistance to ensure long-term reliable performance.
Precision Manufacturing: Utilizes high-precision manufacturing processes to ensure that the lead frames meet the exact size and shape requirements of LED modules.
Electrical Performance: Provides excellent electrical insulation to prevent short circuits and other electrical failures.
Manufacturing Process:
Design: Develop detailed designs for the lead frame, specifying dimensions, shapes, and placement of metal inserts, as well as the overall structure of the component.
Material Preparation: Select appropriate EMC or SMC materials and prepare molds for the forming process.
Molding: Place the prepared materials into molds and carry out high-temperature pressing or injection molding to produce lead frames that meet design specifications.
Post-Processing: Conduct post-molding processes such as deburring, inspection, and functional testing to ensure the parts meet quality and performance standards.
Applications:
LED Lighting: Used in various LED lighting products, such as LED lamps and lighting modules, to support and connect LED components.
Electronic Devices: Applied in electronic devices to provide structural support and electrical connections, ensuring reliable operation.
Automotive Industry: Utilized in automotive lighting systems, where high temperature and vibration resistance are required.
Industrial Equipment: Used in LED displays or indicator systems in industrial equipment, providing sturdy support and connection.
Advantages:
Excellent Thermal Stability: EMC and SMC materials maintain stable performance under high-temperature conditions, making them suitable for high-thermal-load LED applications.
Electrical Insulation: Offers good electrical insulation to reduce the risk of electrical failures.
Design Flexibility: Capable of manufacturing complex shapes to meet different design requirements for LED modules.
High Strength: The strength and durability of the materials ensure that the lead frames can withstand harsh operating environments over extended periods.
